Liquid hydrocarbon medium is a cryogenic
liquefied gas, has a low boiling point, low viscosity, high vapor pressure and
other properties. In such conditions the use of the mechanical seal, seal
material will be cold brittleness, water vapor in the atmosphere freezes on the
air side of the sealing device, the friction face film easy gasification.
Especially when the medium is slightly leaks, leakage of liquid hydrocarbons in
the atmosphere immediately gasification side, taking a lot of heat, a sharp
decline in mechanical seals ambient temperature, generally sealing material
such as rubber or PTFE generally brittle, leading to seal Failure leakage
increases.
Some companies use double mechanical seal
between the medium and the atmosphere set up a quarantine room, during pass to
seal oil, to mitigate the effects of low temperatures. However, this structure
mechanical seal installation complexity, and the need to seal with liquid
systems, temperature is also limited, the price is relatively high.
Based on actual experience, the use of
metal bellows mechanical seal is better, mainly in the metal bellows and
flexible graphite secondary seal in place to address the occurrence of cold
seal material brittle and lose elastic and buffering problems, such as the use
DBM type, YH604 / 606/609 type. Using a bellows on the liquid hydrocarbon pump
mechanical seal should pay attention:
1. The metal bellows material selection,
low temperature resistance, toughness, good Hastelloy-C (Hastelloy), AM350,
Carpenter20 like;
2. Rational structure designed to ensure
the mechanical seal in the case of high speed without damaging the seal face
and bellows assembly;
3. Rational face contact than the pressure
to ensure that the mechanical seal sealing performance and prevent premature
failure;
4. Reasonable friction material to ensure
the normal mechanical seal friction properties and sealing properties at low
temperatures, to avoid excessive wear and premature failure;
Friction material in the selection of two
special cases:
① If they contain more solids,
then the choice of continuous operation of the device, the media "hard on
hard" structure is better, in practice selected the YG6- YG6, general life
in continuous operation 800Oh above;
② Intermittent operation of
equipment, tungsten carbide or silicon carbide friction choice of specialty
graphite.
5. Pairs of metal bellows portion
appropriate heat treatment to eliminate residual stress caused by welding in
order to avoid long-running process fatigue cracking.
6. Since at low temperatures, the impact of
gasification friction face a lot of mechanical seal performance, in addition to
select a more suitable material, reasonable selection of face pressure, mainly
the amount of compression of the bellows, generally higher than those normally
used compression amount to 15% to 30% is appropriate. In the mechanical seal
elements close to the atmospheric side through the cooling water about 25 ℃ to improve Lubrication environment.
Report: cryogenic pump mechanical seal
material combinations
Liquefied petroleum gas
Furan resin impregnated graphite + Stellite
special alloy (light load)
Furan resin impregnated graphite + Carbide
(overloading)
LOX
Graphite impregnated furan resin + metal
chrome (light load)
Furan resin impregnated graphite + Carbide
(overloading)
Liquid Nitrogen
Graphite impregnated furan resin + metal
chrome (light load)
Furan resin impregnated graphite + Carbide
(overloading)
Metal
alloy liquid oxygen liquid nitrogen used austenitic steels
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