The water pump mechanical seal leakage of common phenomenon and countermeasure
1. Mechanical seals which is also called end face seal, it has a pair
of perpendicular to the axis of the rotating end face, the face in the fluid
pressure and compensation under the action of mechanical stretch, rely on the
auxiliary seal, keep fit with the other end, and the relative sliding, thus
preventing fluid leakage.
A
periodic common, leakage
1) The
pump rotor axial momentum large, secondary seal and shaft interference quantity
is big, ring cannot be flexible on the shaft to move.Turn on
the pump, dynamic and static ring wear, without compensation displacement.
Countermeasures:
when in the assembly of
mechanical seal, shaft axial momentum should be less
than 0.1 mm, moderate amount of interference, auxiliary seal on the shaft in
the guarantee of radial seal at the same time, can guarantee on the shaft
collar is assembled flexible mobile (freedom of press ring to the spring can
bounce back)
2) Sealing
surface lubricating oil quantity insufficient cause dry friction or hair the
seals
Countermeasures:
the oil level of lubrication in oil cavity height should be higher than the
dynamic and static ring sealing surface
3) Pperiodic
vibration, rotor, the reason is the stator and the upper and lower cover not on
or in the impeller and shaft imbalance, cavitation or bearing damage
2.
The
leakage due to pressure
1) High
pressure and the pressure wave caused by the leakage of mechanical seal
Due to
the large spring than pressure and total pressure design, the pressure inside
the sealed cavity more than 3 mpa, can make the seal face specific pressure is
too large, difficult to form, liquid membrane seal face serious wear and tear,
calorific value increase, sealing surface caused by the thermal deformation.
Countermeasures:
in the assembly of mechanical seal, the amount of compression spring must be in
accordance with the provisions of, don't allow too big or too small.Measures should be taken to mechanical seal
under the condition of high pressure, and to make the end force is reasonable,
can use hard alloy, high crushing strength of the material such as ceramic, and
strengthen the lubrication cooling measures.
2) The
mechanical seal leakage, vacuum operation
Pump
in the process of up, stop, due to the pump inlet blockage, pumping medium
containing gas, is likely to cause a negative pressure seal cavity, resulting
in seal face dry friction.
Countermeasures:
adopt double mechanical seal, it helps improve the lubrication conditions,
improve the sealing performance.
3.
Caused
by medium leakage
Medium
particles, impurities into the sealing face, and make the seal failure;Dynamic and static ring auxiliary seal, weak
acid, weak alkali corrosion due to the medium loss due function.
Countermeasures:
ensure the purity of the lower cover, oil chamber, do not clean the oil ban
assembly;Mechanical seal oil
cavity oil line should be higher than the sealing face;According to the different media with different
structure of the mechanical seal, such as the corrosive medium, rubber parts
should choose high temperature resistant, resistant to weak acid, weak base of
fluorine rubber, the solid particles is easy to enter the location of the
selection of tungsten carbide tungsten carbide mechanical seal friction pair.
Four,
mechanical seal leakage caused by other problems
Mechanical
seal is unreasonable design, selection, installation, etc
Countermeasures:
amount of spring compression error should be between 2 mm - 2 mm, is raises the
face specific pressure, friction heat is overmuch, easy cause and accelerate
the end face sealing surface thermal deformation wear, too small, dynamic and
static ring end face specific pressure is insufficient, can't seal;Installation of gland ring sealing ring (or
shell) should end chamfering and light, to avoid bruising dynamic and static
ring sealing ring when assembly.
Above
summarizes the mechanical seal leakage of common causes and countermeasures.Mechanical seal itself is a kind of requirement
of high precision components.When
use, should analysis of various factors, make suitable for all kinds of pump
mechanical seal technology demands and use the medium, so as to ensure
long-term reliable operation.
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